Bit of Work on the Nova

There was some work needed on the Nova before the Orchard nav rally. First on the list was to get some more light. I'd toyed with the idea of buying some expensive spotlights, but then I caught myself on and bought some much cheaper and 80% as good Ring Rally Giants from eBay. Spotlights are much to vulnerable on a night nav car to spend a lot of money on. They would be the first things to get wrecked if I ended up nosing into a hedge somewhere. As there is plenty of space between the bumper and the front panel on a Nova I decided the best/easiest way to mount them would be to weld a couple of plates to the bumper steel and then make up some simple "L" shaped bracket to come up over the top.

All the wiring was still in the car from the previous small spotlights that I had so I only had to ran a bit of new cable to the lights and tidy up the existing wiring and I ready to rock.

I'm really pleased with how the brackets turned out and the lights are now mounted very solidly. I might even get away without having to fit any stabiliser bars.

The next job was refitting my front mud flaps to the new wings. I made up some small brackets from aluminium angle and used Rivnuts to attach them to the car. Rivnuts are brilliant. They are similar to a rivet but have a threaded insert to allow you to screw a bolt into sheet metal. I intend to use them in many other places on the car.

The final job was to make up a bracket to mount my trip and rally timer. I wanted to move the instruments closer to Rachel as she was having trouble reaching them while belted in. The easiest way to do that was with a simple folded bracket.

However this wasn't up to the job. It bounced about and vibrated so much it was next to useless. Rather than scrap the bracket and start again I thought that a brace at the top would hold it all together much more firmly. I made up this wee steady bar and it has done the job perfectly.

So that's a few job checked of the list, but as always there are plenty more to do.

Ciaran

MOT Pass

Brilliant news, the rally Nova passed it's MOT yesterday. All I need now is some road tax and I'm fully legal again. It feels like the car has been off the road for ages so it was great to take it for a drive. I love driving it, it's raw and noisy but I get a kick out of every mile I do in it. There is still plenty of work to be done to tidy the car up but at least I can use it again now. I have bought all the equipment that is needed to build the car up to MSA spec so I can get it log booked, then I can use it in any event I want.

I would never have got it finished without all the work that Niall has done on it. He is really enthusiastic about the rally car and he mechanics at 10 times the speed I do.

Engine Running Again

Got the engine fitted back in to the rally car on Saturday and got it all plumbed and wired. I was very pleased to see that it started first turn of the key and seems to running sweet. The radiator from the donor car has a leak so I picked up a new one today, £54 and they even had one in stock.

The four branch exhaust manifold got bent by the tie bar during the crash and it has closed off one of the branches by about 50%. It doesn't look like it will be easy to fix so I'll leave it as it is for now, I hope it doesn't cause any damage to the engine.

Updating the Tax Book

I sent the Nova rally cars tax book to the DVLNI yesterday so that the engine change can be record and everything can be kept above board and legal. The engine came out of a red Nova I bought years back so I sent a copy of its tax book too to show where I had gotten the engine. That's not one of the methods that the DVLNI list as proof of an engine swap but hopefully it will be good enough, however as they are a large government organisation I don't expect it to be that easy, no doubt it will turn into a whole saga. I hope it doesn't cause too much of a hold up though as I can't get the rally car MOT'ed until the tax book comes back.

Nearly There

I had another great Saturday. Picked the Nova up from Nigel's workshop near Kilrea and was blown away by the work that he and Hargie had done in only two weeks. I was only really interested in getting the car straight and I wasn't that worried about how the car looked but it's good as new, all the panels have been repaired and there isn't a mark on it anywhere, amazing work. We got the car home and built it back up again from where it had been stripped for painting. Got all the glass back in, seats and harnesses back in, build up the "new" drivers door and other wee bits. Just need to get the engine back in and it should be ready to get back out on the road. Niall is servicing the engine this week and refitting it so when I get down on Saturday it should be all ready to fire up. It's great that Niall is so keen to help out, I wouldn't get anything done without him pushing me on, and also doing the work.

So to add up the costs of the rebuild:
New front panel, £123
Drivers door, £35
Nova saloon donor, £40
Hargie for the bench work, £170
Nigel for body work, £380
Service parts and oils for engine/gearbox, £80
Radiator, £54 + £20 coolant, added 06 June 2011

So a current running total of £902, not including diesel for towing the bent shell about the country, not too far away from my £1000 estimate. I think this was the cheapest option. If I had chosen to re-shell the rally car I don't think I could have done it for under a grand, and I would have struggled to find a shell as solid as mine.

The Nova is Straight Once More

I got the good news yesterday that the jig work is finished on the Nova and everything (well not everything, but the important parts) are back pointing in the right direction. I haven't seen it yet but my brother tells me that Hargie has done a great job with it, and for £170 I'm delighted. Niall and my Dad did me a huge favour last night by collecting the car and taking it round to Nigel's. He previously sorted out the bodywork and painted it last year, he did a great job in 4 days so hopefully he can work his magic again. There is a fair bit more work this time but I'm not in a rush so he can take as long as he needs.

Very Productive Day

Yesterday was a great day. I spent it down at my parents house helping my brother to make some progress on the Nova rally car. We removed the engine from the rally car and stripped all the parts that I need to fix it from the Nova saloon donor car. Everything came apart easily with no headaches so we has all the machanicing done in a few hours.

Bent chassis leg:

The donor Nova looking sorry for itself:

Unfortunately the man that we had lined up to do the pulling work had a heart attack around Easter time so he is out of commission for a while. We were given the number for another local man who has a good reputation so gave him a ring on the off chance. He said he had space this week so to bring the car round straight away, happy days.

Bent car, straight bonnet:

As I don't have my trailer test yet I had to wait for my Dad to get home from work so he could tow the car round for me. It's a weird feeling being a fully grown man but still having to get my Dad to drive me places, it's been a long time since that's happened. I'll have to try to find the time over the summer to sit my trailer test. I'm planning on doing a lot of events in the future so being able to tow will be essential.

Nova Accident

There it is, looking sorry for itself. Unfortunately I had an accident while driving the Nova last week and it's put my plans for the year back a good bit. There was a fair bit of damage done and every panel has been damaged to some extent. I plan to rebuild her as it's still a solid shell underneath and solid Nova's are very hard to come by these days. I think it will take about £1000 to put her right so it will be beans on toast for dinner and no nights out for the next few months. I have just recently bought the parts that are needed to upgrade the car so I can get it MSA log booked, but now I have no rally car to put the new parts on, and no money to fix the car, not a very good situation.

Couple of new parts have been ordered. New complete pattern front panel (GM 90 320 506) from a shop on eBay, £123, and a new genuine thermostat housing (GM 90 234 805) because the original one got broken in half in the crash, £35.98.

http://stores.ebay.co.uk/Crash-Repair-Parts?_trksid=p4340.l2563
http://www.vauxhallworldparts.com/partsearch/partdetail.php?partid=1878

Getting the Nova ready 2011

With January over it's about time that I started getting the Nova ready for the year. There are a few small jobs that I need to take care off, nothing that would stop me starting a rally, just things that need tidying up.

First on the list is a blow in the exhaust. I have a full Ashley Exhausts system and it's always had a slight leak round the joint between the 4 branch and the centre section. There was no mention of it when I bought the system but there should be a gasket on the joint. It's a standard Vauxhall part (9044 8071) so I picked one up today and it only took a few minutes to get it fitted. So a nice handy job to get me back into the way of things, lets hope the rest are as straight forward.